Product Introduction

The 100 TPH Jaw Crusher is a robust, high-performance crushing machine engineered for primary crushing of hard and abrasive materials. Designed to deliver a consistent output of 100 tonnes per hour, this crusher is the ideal solution for medium-scale mining, quarrying, and construction projects. Its rugged construction ensures maximum productivity and longevity in the toughest environments, providing a solid foundation for your aggregate or mineral processing plant.

Built with advanced engineering and high-quality materials, our jaw crusher reduces large-sized rocks, ore, and concrete into smaller, uniform-sized particles, ready for secondary crushing or direct use. It represents the perfect balance of capacity, efficiency, and operational cost, making it a cornerstone asset for growing businesses.

Product Features

• 1. Robust Structure & Durable Jaw Plates

  • The crusher body is constructed from high-grade steel plate, providing exceptional strength and fatigue resistance.

  • Manganese steel jaw plates are reversible and replaceable, significantly extending service life and reducing long-term maintenance costs.

• 2. High Crushing Efficiency & Deep Crushing Chamber

  • Features an optimized crushing chamber design and a deep, symmetrical “V” shaped cavity that promotes a powerful crushing action, resulting in higher capacity and a well-graded end product.

  • The aggressive nip angle and long, linear strokes ensure high reduction ratios, effectively breaking large feed material.

• 3. Reliable Eccentric Shaft & Heavy-Duty Bearings

  • The oversized, heat-treated eccentric shaft is supported by heavy-duty, spherical roller bearings, capable of withstanding high shock loads and ensuring smooth and stable operation under continuous duty.

• 4. Easy Adjustment & Setting

  • The closed-side setting (CSS) is easily adjustable via a hydraulic or mechanical wedge system, allowing for quick and precise control over the final product size without the need for complicated tools.

• 5. Safety & Easy Maintenance

  • Designed with operator safety in mind, the crusher features easily accessible lubrication points and replaceable wear parts.

  • A simple yet effective toggle system acts as a safety device, protecting the crusher from damage by uncrushable material (tramp iron).

• 6. Versatile Application

  • Capable of handling a wide range of materials including granite, basalt, river gravel, limestone, iron ore, and construction demolition waste.

Technical Parameters Table

Note: Actual capacity may vary depending on the material type, feed size, gradation, and crusher settings.

Industries & Applications

Our 100 TPH Jaw Crusher is a versatile workhorse suitable for a wide array of industries:

• 1. Mining & Mineral Processing: Primary crushing of gold, copper, iron ore, and other hard rock minerals.

• 2. Quarrying & Aggregate Production: The primary stage in producing crushed stone, sand, and gravel for the construction industry.

• 3. Construction & Demolition (C&D) Waste Recycling: Efficiently crushes concrete, bricks, and asphalt for reuse as a base material.

• 4. Infrastructure Projects: Ideal for on-site crushing for road construction, railway ballast production, and other large-scale civil engineering projects.

FAQ: 100 TPH Jaw Crusher

Q1: What is the maximum feed size this crusher can accept?

A1: The maximum recommended feed size is 550mm (22″). Feeding larger material can cause blockages and reduce efficiency.

Q2: How often do the jaw plates need to be replaced?

A2: The lifespan of jaw plates depends entirely on the abrasiveness of the material being crushed. For highly abrasive materials like granite, they may last 3-6 months, while for limestone, they can last over a year. Regular inspection is key.

Q3: Can this crusher handle wet or sticky material?

A3: While it can process slightly damp material, feeding excessively wet or sticky clay-like material is not recommended as it can cause clogging in the crushing chamber and discharge chute. A grizzly feeder is often used to screen out fine, sticky material.

Q4: What kind of foundation is required for this crusher?

A4: A strong, reinforced concrete foundation is essential to absorb the dynamic loads and vibrations generated during operation. Detailed foundation drawings are provided with the crusher.

Q5: Do you provide installation and commissioning services?

A5: Yes, we offer comprehensive technical support, including installation supervision, commissioning, and operator training services to ensure your plant runs at peak performance from day one.

Q6: Are spare parts readily available?

A6: We maintain a global supply chain for critical spare parts like jaw plates, toggle plates, and bearings to minimize your downtime.